With the rapid development of computer networks and communication technologies, automation technology is developing in the direction of intelligence, information, and networking. In order to ensure the safety of automatic processing equipment and workpieces in modern machinery manufacturing systems, to avoid major accidents, and to increase the productivity and the utilization rate of machine tools, state monitoring technology must be used to strengthen the operation and management of equipment.
Machine condition monitoring mainly consists of signal measurement, data communication, PC terminal acquisition, and remote monitoring. In signal measurement, the temperature, speed, etc., pass through the temperature of the analog signal, and the speed sensor is input into the acquisition module. The data acquisition module transmits the measured data to the IPC terminal through the RS485 network. After processing, it can be displayed on the monitor or transmitted to the remote monitoring terminal via Ethernet.
System Block Diagram:
System Configuration:
Motherboard : | ATX industrial motherboard |
chipset: | Intel® G41 + ICH7R |
processor: | Supports Intel® CoreTM 2 DuoE5300 , 2.6GHz in LGA775 package |
RAM: | 2G DDR3 support up to 4GB |
Display interface: | VGA single display, hot-swappable function; highest resolution and refresh rate 2048 × 1536@75Hz |
Audio: | Adopt HDA standard, support MIC-IN/LINE-IN/LINE-OUT |
LAN : | Provides two 10/100/1000Mbps network interfaces |
Memory: | 500G SATA |
I/O interface: | Front 2 USB 2.0 ports, ATX rocker switch, reset switch, power supply, HDD indicator, security door with lock |
Expansion bus: | It provides four 32-bit PCI slots, a PCIe X16 slots, a PCIe X4 slots |
working environment: | 0 °C to 50 °C; 5% to 90% (non-condensing) |
Storage environment: | -20 °C to 60 °C; 5% to 90% (non-condensing state) |
power supply: | Standard PS2 ATX power supply |
System advantages:
The machine condition monitoring system has realized the system network, the user interface graphical, the data real-time, the hardware building block, the software modularization. High-quality steel plate for product purchase is used for multiple die-casting. It is designed by the fashion industry designer after 80s. It is original "real-time monitoring intelligent system for industrial computer running status". It adopts 360° full-contact electrical connection and has high airtightness. Anti-corrosion, anti-oxidation and dust-proof ensure that the system operates reliably in various industrial and harsh environments such as dust, humidity, high/low temperature, and corrosion; the clamping force of the electrical parts is large, which improves the system's ability to resist vibration and shock. Real-time monitoring of critical device temperature and internal environment temperature, appearance is cool and stylish without losing texture; innovative application of negative pressure four-dimensional balanced shock absorption technology, in the hard disk and mounting bracket using soft shock absorption, effectively avoid the hard drive and the bracket in the external vibration and The hard impact between the impact force, so as to effectively protect the hard disk from vibration or shock damage. The EVOC IPC-820 IPC monitoring system can be used not only for machine tool condition monitoring, but also for other automation industrial control fields such as electric power, metallurgy, and chemical engineering.
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Shenzhen MovingComm Technology Co., Ltd. , https://www.movingcommiot.com